Asset Management and Reliability Engineering

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Asset Management & Reliability Engineering

Javan Engineering has extensive experience providing asset management and reliability engineering consulting services.

Well-versed in preventative maintenance (PM) and predictive maintenance (PdM), the Javan Engineering teams are experts at navigating regulatory environments.

A Value Approach

Maintenance and service-related items are often the second-largest budget element in laboratory after salaries and benefits. Within maintenance, preventative maintenance (PM) is a substantial portion of the budget. Traditionally, PM was an equipment maintenance philosophy based on replacing, overhauling or remanufacturing a piece of equipment at fixed intervals, regardless of condition. In essence, it involved fixing something that wasn’t necessarily broken.

This approach is still widely used in the pharmaceutical industry.

Singular in Focus

At Javan Engineering, our primary goal is to identify and manage asset reliability risks that could adversely affect our clients’ operations, while ensuring cost-efficient compliance with regulatory requirements.

Customer Success Story

Overview

An existing pharmaceutical client was audited by the FDA and mandated to review and update approximately 20,000 PM Job Plans for its GMP assets and instrumentation in a 12 month period.

After utilizing its own in-house resources for about six months, the client realized that they had only accomplished 20% of the task.

Actions

Mobilized a team of experienced mechanical and instrumentation engineers
Developed a database tool to track and report project status
Met with subject matter experts to determine the scope of the required job plan updates
Performed field observations
Researched technical information
Reviewed and updated each job plan
Updated site CMMS system

Results

The project was completed on schedule and FDA commitments were achieved.

Areas of Expertise

Asset Management

Computerized Maintenance Systems (Maximo, SAP, Blue Mountain, etc.)
Equipment Record Entries and Updates
BOM & Spare Parts Development and Procurement
Drawing Walk Downs and Updates
Develop equipment hierarchy and parent-child relationships.
Asset prioritization and risk ranking of equipment
Comprehensive and Critical spare parts identification.

Reliability Engineering

FMEA – Failure Modes and Effects Analysis
RCA – Root Cause Analysis
FTA – Fault Tree Analysis
ETA – Event Tree Analysis
Critical Assessments
SOP Development
Job Plan Development

Maintenance Activity Planning & Scheduling

Resource Allocations
Workload Frequency Assessments
Efficiency Assessments

Special Expertise

Sterile and Non-Sterile Product Contact Systems and Utility Evaluations
Risk-Based Asset Management and Program Facilitation
Reliability Program Database Tool Development
Asset Reliability Trending and Metrics Reporting

We would be delighted to discuss your project needs

Tell us about your project and a Javan Engineering representative will be in touch shortly. We look forward to collaborating with you.

Contact@JavanEngineering.com

215-654-7890

Contact

Contact@JavanEngineering.com

215-654-7890

465 Maryland Drive, Suite 100
Fort Washington, PA 19034

1800 Pennbrook Parkway, Suite 102
Lansdale, PA 19446

3000 RDU Center Drive, Suite 117
Morrisville, NC 27560

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