SERVICES

Asset Management & Reliability Engineering

Javan Engineering has extensive experience providing asset management and reliability engineering consulting services. 

Well-versed in preventative maintenance (PM) and predictive maintenance (PdM), the Javan Engineering teams are experts at navigating regulatory environments.

A Value Approach

Maintenance and service-related items are often the second-largest budget element in laboratory after salaries and benefits. Within maintenance, preventative maintenance (PM) is a substantial portion of the budget. Traditionally, PM was an equipment maintenance philosophy based on replacing, overhauling or remanufacturing a piece of equipment at fixed intervals, regardless of condition. In essence, it involved fixing something that wasn’t necessarily broken. 

This approach is still widely used in the pharmaceutical industry.

Singular in Focus

At Javan Engineering, our primary goal is to identify and manage asset reliability risks that could adversely affect our clients’ operations, while ensuring cost-efficient compliance with regulatory requirements. 

Customer Success Story

Overview

An existing pharmaceutical client was audited by the FDA and mandated to review and update approximately 20,000 PM Job Plans for its GMP assets and instrumentation in a 12 month period.

After utilizing its own in-house resources for about six months, the client realized that they had only accomplished 20% of the task.

Actions

  • Mobilized a team of experienced mechanical and instrumentation engineers
  • Developed a database tool to track and report project status
  • Met with subject matter experts to determine the scope of the required job plan updates
  • Performed field observations
  • Researched technical information
  • Reviewed and updated each job plan
  • Updated site CMMS system

Results

The project was completed on schedule and FDA commitments were achieved. 

Areas of Expertise

Asset Management
  • Computerized Maintenance Systems (Maximo, SAP, Blue Mountain, etc.)
  • Equipment Record Entries and Updates
  • BOM & Spare Parts Development and Procurement
  • Drawing Walk Downs and Updates
  • Develop equipment hierarchy and parent-child relationships.
  • Asset prioritization and risk ranking of equipment
  • Comprehensive and Critical spare parts identification.
Reliability Engineering
  • FMEA – Failure Modes and Effects Analysis
  • RCA – Root Cause Analysis
  • FTA – Fault Tree Analysis
  • ETA – Event Tree Analysis
  • Critical Assessments
  • SOP Development
  • Job Plan Development
Maintenance Activity Planning & Scheduling
  • Resource Allocations
  • Workload Frequency Assessments
  • Efficiency Assessments
Special Expertise
  • Sterile and Non-Sterile Product Contact Systems and Utility Evaluations
  • Risk-Based Asset Management and Program Facilitation
  • Reliability Program Database Tool Development
  • Asset Reliability Trending and Metrics Reporting

We would be delighted to discuss your project needs

Tell us about your project and a Javan Engineering representative will be in touch shortly. We look forward to collaborating with you. 


    Contact

    465 Maryland Drive, Suite 100
    Fort Washington, PA 19034

    1800 Pennbrook Parkway, Suite 102
    Lansdale, PA 19446

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